Mallory Industries, Inc is dedicated to possessing the most advanced technology that will help us meet the expanding needs of diverse industries. Therefore, we possess two wire EDM machines that can produce intricate details from hard to process metals, such as tool steels, alloy steels, and all grades of stainless steels and aluminums – meeting an extremely tight, (+/-) 0.0002 of an inch precision tolerance.

Our wire EDM machines are equipped with an 18 X 18 X 18 inch work envelope and a 1500 pound bed capacity. With our advanced wire EDM services, we have been able to manufacture complex medical components that have been used in life-saving devices. We have also produced numerous aircraft parts and industrial equipment components.

Our advanced wire electrical discharge machining (EDM) services have allowed us to manufacture a wide variety of complex machined parts for multiple industries. We invite you to contact Mallory Industries, Inc today to learn more about our wire EDM operations or any of our other superior machining services.

Capabilities

Wire Electrical Discharge Machining (EDM) Capabilities

Tolerance (+/-)

0.0002 in

Max Part Length

18 in

Large Part Machining

Max Part Width

18 in

Large Part Machining

Material Thickness

Min
0.004 in

Max
18 in

Minimum Part Feature

0.004 in
Microhole

Micromachining
Miniature Part Machining

Cutting Axis

4-Axis

Equipment Capabilities

CNC Control Capabilities

Coordinate Measuring Machines (CMM)

Additional Capabilities

CAD Design Services
CAM Programming Services
Complex Component

Honeycomb Machining
Monolithic Component
Reverse Engineering

Materials (Metals)

Alloy Steels
Aluminum
Beryllium
Brass
Bronze Alloys
Carbide
Carbon Steel
Cobalt
Copper
Iron

Lead
Magnesium
Molybdenum
Nickel
Palladium
Stainless Steel
Tin
Titanium
Tungsten

Materials (Exotic & Precious Metals)

Inconel
Invar
Iridium
Kovars
Molybdenum

Monel
Niobium
Palladium
Superalloys
Tantalum

Production Volume

Min
1 unit

Specialty Production Shop
Prototype
Low Volume
Small Run

Max
3,000 units

High Volume
Large Run
Long Run
Large Scale Production Volume Run

Lead Times Available

Quoted on job by job basis
Emergency services available

Rush Services Available

Intended Application

Machine components
Engine components
Turbine components
Hydraulic components
Turbomachinery components
Construction equipment
Shafts
Forgings
Jewelry
Valves
Pins
Thread rod

Fasteners
Spindles
Sockets
Bushings
Spacers
Fittings
Standoffs
Extrusion Dies
Fixtures
Form Tools
Injection Mold Components

Industry Focus

Aerospace
Appliance
Automotive
Farm Duty
HVAC
Heating, Ventilation and Air Conditioning

Industrial
Marine
Medical
Military/Mil-Spec
Mining
Paper and Pulp

Industry Standards

AS9100:2009
Aerospace Industry Standard
ISO 9001:2008

International Organization for Standardization

File Formats

AutoCAD (DWG,DWZ)
BMP
Bit Mapped Graphics
Catia (CATDrawing,CATPart)
DXF
Drawing Interchange Format, or Drawing Exchange Format
GIF
Graphics Interchange Format
IGES
Initial Graphics Exchange Specification, ANSI file format.

Inventor (IDW, IPT)
JPG or JEPG
Joint Photographic Experts Group
MasterCam (MDX, MC8, MC9, SET)
PDF
Portable Document Format
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SolidEdge (DFT)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
Standard for the Exchange of Product Model Data