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High Speed CNC Milling of Aluminum Control Housing for the Aerospace Industry

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Aluminum Control Housing

Used to accommodate various electronics, the control housing shown was manufactured by Mallory Industries, Inc for a client from the aerospace industry. Our high speed milling machinery, which held tolerances as close as ± .0002", formed 30 of these components from solid-stock, AMS 4027 aluminum plate material.

Once completed, the housings measured 12.360" x 9.350" x 2.000", and possessed a smooth, 32 RMS surface finish. These products featured helicoils, in addition to chemical film which fulfilled MIL-DTL-5541 specifications. They also satisfied UTC ASQR and various Hamilton Sundstrand standards, as well as our customer's high expectations for both performance and quality.

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Aluminum Control Housing Specifications

Product Name Aluminum Control Housing
Product Description This Control Housing is used within an Aerospace application to house electronics.
Capabilities Applied/Processes High Speed CNC Milling
  • Milled from Solid Stock
Overall Part Dimensions
Length: 12.360"
Width: 9.350"		 Thickness: 2.000"
Tightest Tolerances ±.0002"
Material Used AMS 4027 Aluminum Plate
Max Material Finish 32 RMS
Features
Helicoils Chemial Film Per MIL-DTL-5541
Volume 30 Pieces
Industry for Use Aerospace
Standards Met
UTC ASQR
MIL-PFR-23377 Type 2 Class C2		 Various Hamilton Sundstrand

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